ford-v8-boss-5-4l-ba-bf-falcon-header-kit

Ford V8 Boss 5.4L BA BF Falcon Header Kit Special order item

Ford V8 Boss 5.4L BA BF Falcon Header Kit Special order item (SKU: ford-v8-boss-5-4l-ba-bf-falcon-header-kit), $1645.00 from Exhaust.

DistributorExhaust Systems Australia

Category: Extractors and headers

RRP $1645.00 AUD
Confirmed on order
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Ford V8 Boss 5.4L BA BF Falcon Header Kit **** Special Order Item **** product image

Part specs

SKU
ford-v8-boss-5-4l-ba-bf-falcon-header-kit
Supplier
Exhaust Systems Australia
Category
Extractors and headers
Stock status
Confirmed on order

This Exhaust Systems Australia header kit (MPN FORD-V8-BOSS-5-4L-BA-BF-FALCON-HEADER-KIT) is listed to fit the Ford Falcon BA/BF with the Boss 5.4-litre V8. It's supplied as a complete header kit rather than a single muffler or pipe swap, and is brought in as a special-order item.

What does this header kit include?

A header kit replaces the cast factory exhaust manifolds on the Boss 5.4-litre V8 with tubular headers, supplied with the pipework and hardware to complete that section rather than the headers alone. The Boss is the quad-cam Ford V8 fitted to the BA and BF Falcon, and headers sit at the very front of the exhaust, feeding everything behind them. Exhaust Systems Australia hasn't published the primary tube size or material, so we confirm those against the actual parts rather than quote figures we don't hold.

Why fit headers instead of keeping the cast manifolds?

Headers — also called extractors — swap the restrictive cast manifolds for tuned tubular runners, one per cylinder, that merge a short way downstream so each cylinder scavenges more freely than a tight factory casting allows. The trade-offs are honest: the note changes, the job is labour-heavy because the manifolds sit deep in a packed engine bay, and because headers are part of the section a NSW inspection examines, road presentation depends on the individual car.

Will it suit my BA/BF Falcon?

It's listed to fit the Ford Falcon BA/BF on the Boss 5.4-litre V8. Those models ran across more than one update, so confirm your exact build with the workshop before anything is ordered — feed data on kits like this can be imperfect. As a special-order item it's brought in to order, so factor the lead time into your timing.

Is it road legal in NSW?

Headers sit in the part of the system a NSW inspection examines, so road legality comes down to your specific car and how it presents. Exhaust Systems Australia doesn't publish a compliance approval for this listing and we won't invent one. Oak Flats Muffler Men will walk through what fitting headers means for your registration across the Illawarra before anything is cut.

Stocked and fitted by Oak Flats Muffler Men, the Illawarra exhaust and 4x4 specialist in Oak Flats, NSW.

Common questions

What does the FORD-V8-BOSS-5-4L-BA-BF-FALCON-HEADER-KIT fit?
It's listed to fit the Ford Falcon BA/BF with the Boss 5.4-litre V8. Confirm your specific variant with the workshop before placing an order.
Is it in stock?
No — it's a special-order item brought in to order. Check the current lead time with the workshop when you book.
Do you fit these in-house?
Yes. Oak Flats Muffler Men supplies and fits header kits in-house at our Illawarra workshop. The RRP is $1,645.

Fitment support across the Illawarra

Fitment checks near you across 18 Illawarra suburbs, from Oak Flats and Shellharbour to Wollongong and Kiama.
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